Concept to Commissioning

Starch Sterilization Plant

AGRO PROCESS

Customer Requirement

  • Automatic hygienic starch sterilization plant
  • Process development for starch sterilization
  • Increase in production from 20 ton/day to 100 ton/day
  • Continuous process instead of batch type
  • Complete system integration
  • PC based System control and safety monitoring required
  • Complete system required starting from big bag unloading till final bagging
  • Required reduction in manpower
  • Stainless steel 316L construction
  • Documentation for operator use, preventive maintenance and spares

Cybernetik Solution

  • Completely automatic system for starch handling and sterilization
  • Development of new inline paddle type sterilizer and cooler integrated with monitoring systems
  • Developed a state of the art sterilizer that reduced bacterial and fungal count to a very low level, thereby making product quality as per pharmaceutical requirements
  • Complete factory layout designed taking into consideration product flow, hygiene and clean room area requirements (class 100k)
  • High capacity dense phase conveying, sterilizing and bagging machine integrated to achieve high production rate
  • Modular equipment installed to provide a complete solution
  • Reduction of manpower to 3 operators for entire system operations
  • No manual intervention required except to load big bag at inlet and collect small bag at outlet
  • Complete documentation and training for all personnel
  • Poka yoke at all locations
  • Comprehensive design approval process, factory acceptance tests and site acceptance test
  • Inherently safe mechanical design with ergonomic factors taken into consideration

scope of project Scope

  • Big bag unloading systems
  • Dense phase conveying using pressure pots
  • Storage silos
  • Turbo sifters
  • Paddle type continuous sterilizer
  • Paddle type continuous cooler
  • Net weighers
  • Automatic bagging machine
  • Easy to use SCADA system with multiple hierarchy and operation and maintenance screens

cost of project Cost

Approx. 500 thousand USD

schedule of project Schedule

6 months

Systems Offered by Cybernetik

Bag handling systems
Sterilizer
Automatic bagging machine
Turbo sifters
Storage silos

Services Offered by Cybernetik View All

Concept generation

Feasibility study

Factory layout design

Process flow design

Detailed engineering

Manufacturing, integration and testing

Installation and commissioning

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