Concept to Commissioning

Robotic Pick and Place

AUTOMOTIVE

Customer Requirement

  • Completely automatic handling of ceramic parts
  • Number of variants > 100 nos of different dimensions
  • Integration of ABB robots for pick and place with cycle time less than 4 seconds
  • Gripping to be ensured without damaging the delicate parts
  • Complete part tracking and data-logging using barcodes
  • Complete control of system using SCADA
  • FAT before dispatch
  • Documentation for operator use, preventive maintenance and spares

Cybernetik Solution

  • High speed servo conveyors and pick and place manipulators\
  • Servo grippers and pneumatic grippers with current and pressure based force feedback
  • Vision system to provide robot with pick position
  • Wrong part detection to using vision system to ensure POKA YOKE
  • Online high speed inkjet printing, barcode reading and data-logging
  • Network integration using PROFINET
  • Poka yoke at all locations
  • Complete System Integration with 3rd party process equipment
  • Comprehensive design approval process, factory acceptance tests and site acceptance test
  • Safety ensured to satisfy SIL-3 with emergency safety chains, fencing and door switches
  • Inherently safe mechanical design with ergonomic factors taken into consideration
  • Documentation including operator/maintenance manual, preventive maintenance document, critical and recommended spares list

scope of project Scope

  • Installation and programming of 6 robots with pneumatic and servo grippers with force feedback
  • Appx 25 plastic link conveyors
  • High speed pick and place systems
  • High end conveyor tracking in robot to ensure damage free pick and place operation on moving conveyor
  • Easy to use SCADA system with multiple hierarchy and operation and maintenance screens

cost of project Cost

Under 1 million USD

schedule of project Schedule

8 months

Systems Offered by Cybernetik

Robotic pick and place
Assembly conveyors

Services Offered by Cybernetik View All

Concept generation

Feasibility study

Detailed engineering

Robotic Simulation

Manufacturing, integration and testing

Installation and commissioning

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